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Fabritone Soundblox Master RTP



Steeltone acoustic wall linings consists of steel slats pre-finished in vinyl, in the full range of Colorcoat Plastisol and stelvetite colours and finishes. The slats are designed to be clipped to steel fixing channels which can be fixed direct to the wall or soffit. Mineral wool or glass fibre insulation is placed between the fixing channels and a screen membrane is laid over the fixing channels and behind the Steeltone slats, to provide good sound absorption.

Steeltone presents a highly durable and attractive finish that requires the minimum of maintenance. Whether installed on walls or ceilings, it provides a useful means of concealing electrical, telecommunications and ventilation services; the Steeltone slats can be removed to provide access to the services.

Steeltone can be provided on a supply-only basis, or alternatively, a complete supply and fix service can be provided both nationally and internationally. This service includes the provision of all necessary ancillary joinery, skirtings and trims etc.
 
  Authority
Both the steel fixing channels and the substrate used for the Steeltone slats comply with BS 2989:1982 'Specification for continuously hot dip zinc coated and iron-zinc alloy coated steel: wide strip, sheet/plate and slit wide strip'.

The Colorcoat Plastisol standard range of colours complies with BS 4904:1978(1985) ' Specification for external cladding colours for building purpose'.


Colorcoat HP200 with confidex

  Description
Composition, manufacture
Steeltone slats and fixing channels are manufactured from hot-dipped galvanised steel. The U-section fixing channels are manufactured with nibs which act as retaining clips for the sound-absorbing membrane and the facing slats.

Facing slats finished with Colorcoat Plastisol are coated with PVC 200 microns thick, with a grey paint finish on the reverse.

  Shape
Steeltone slats are supplied in strip form with a flat face and angled returns. Fixing channels are U-section.

  Size
Slat face width: 50mm. 18 slats give approximately 1 metre cover width. Supplied in cut lengths as required, standard 2.8m up to 4m in one piece; where greater lengths are required, jointing pieces are supplied.

Fixing channel: length, 2408mm; depth, 24mm.

Infill
Infill materials shall comprised of: mineral-wool insulation is supplied in slabs 1200mm x 60mm x 25mm thick. (minimum)

Sonatex Basic acoustic screen is supplied in rolls of 100m.

Appearance
Colorcoat Plastisol is a PVC coating with face finish textured resembling open-grained leather.

  Accessories
A wide variety of accessories can be provided including hardwood trims, skirtings and frames and associated joinery. For special applicatiosns, flat plate fixing strips can be provided, for example in lining curved walls or where slats are to be fitted to doors. Jointing sleeves can be provided where lengths of slat require jointing end-to-end so that total lengths greater than 4cm can be achieved.

 

Performance
Resistance to mechanical damage
The finish is highly durable and resistant to abrasion. The slats are capable of taking direct fixings for items such as fire bells, pictures etc.


Fire
Steeltone slats and fixing channels are non-combustible. The glass fibre infill conformed to BS 476: Part 4:1970.

Resistance to moisture
The finish provide good resistance to corrosion.

Resistance to biological attack
Steeltone is resistant to attack by inserts, fungi or vermin.

Resistance to ultra-violet light
The finish are unaffected by ultraviolent light even after long periods of exposure.

Acoustic
Table 5 shows the sound absorption coefficients that will be achieved using Plastisol-finished Steeltone with 25mm mineral-wool insulation between the fixing channels and screen membrane laid over the top; tested by the Department of Applied Acoustics, University of Salford.

Electrical properties
In certain situations, where electrical services are to be concealed behind the Steeltone with switches etc on the face of the slats, careful consideration must be given to the arrangements for earth bonding of the fixing channels and slats and automatic disconnection of supply in the event of equipment failure. For further details either refer to the Technical Services Department or the IEE Regulatiosns for electrical Installations 1981.

Durability
When installed correctly, Steeltone will provide a life in use equal to that of the building.

Workability
Steeltone slats and fixing channels can be cut to size on site using suitable metal shears, snips or a nibbler.

Maintenance
Steeltone offers a highly-durable finish requiring the minimum of maintenance. The finish can offer as much as 40 years' service, needing no more than occasional cleaning with a mild detergent solution. Abrasive cleaning agents or those containing strong solvents should be avoided.


 

Applications
Steeltone is designed for use internally on flat and curved walls and ceilings. It can be installed with the slats running vertically, horizontally or diagonally as required. It is suitable for all types of building, but it is particularly suitable where tough wear as well as good acoustic performance is needed.

Specification
When drawing up a specification, it will be found useful to use the following as a check-list:


  Type of finish
Colour of finish required
Dimensions of area to be clad
Any splice plates, matching hardwood trims, skirtings, frames etc

 

 

 
 

  Sitework
Handling and storage
The slats are supplied nested in pairs and packed in bundles; the fixing channels are supplied packed in bundles. They should be carried by two men. The packages should be stored flat and off the ground in a dry ventilated place. Insulation material is supplied in pack of 12 slabs, wrapped in polythene. Sonatex Basic acoustic screen membrane is supplied in 100m rolls, also wrapped in polythene.

Installation
Installation should not commence until all wet trades have been completed and the building suitably heated and dried out.

Careful setting-out will ensure that installation proceeds smoothly. It must be remembered that the nibs on the fixing channels should be precisely aligned to accept the slats. Fixing channels are screwed at 650mm centres to walls; slightly reduced centres may be used on soffits. Fixings both to walls and soffit can be made direct.

Once the channels are fixed, the insulation material can be placed between them and the acoustic screen laid over the entire surface and retained by the nibs.

Steeltone can be supplied with flat face plate fixing strips which allow it to be fixed to curved as well as flat surfaces.

  Maintenance
Cleaning
Steeltone provides an extremely-durable and maintenance-free surface that will require only very occasional cleaning with a mild detergent solution. Abrasive cleaning agents or those containing strong solvents should never be used.

Repair
In the event of a slat being subject to serious accidental damage, it can be unclipped from the fixing channel and replaced.
   

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